CZ Type Bin Wall Vibrator

The Binhe CZ-type bin wall vibrator is a device produced by Xinxiang Binhe Electric Motor Co., Ltd., used to prevent and eliminate material clogging and bridging in bins. Below is a detailed introduction: 

Working Principle    

Vibration generated by electromagnetic action: The bin wall vibrator consists of components such as the vibration body, resonance spring, electromagnet, and base. The iron core and armature are fixed to the base and vibration body, respectively. When the circuit is connected, a pulsating DC voltage is applied to the electromagnetic coil during the positive half-cycle, causing the electromagnet to act. A pulsed electromagnetic force is generated between the vibration body and the base, attracting the vibration body. At this point, the elastic system stores potential energy. During the negative half-cycle, the diode does not conduct, and the electromagnetic force disappears. Relying on the potential energy stored in the elastic system, the vibration body vibrates in the opposite direction. This cycle repeats, causing the vibration body to vibrate back and forth at the frequency of the alternating current.    

Vibration transmission and material activation: The periodic high-frequency vibration of the vibration body is transmitted to the bin wall through the "impact block." The periodic vibration of the bin wall, on one hand, separates the material from the bin wall, and on the other hand, subjects the material to alternating speed and acceleration, placing it in an unstable state. This effectively overcomes the internal friction and cohesion of the material, allowing it to discharge smoothly from the bin outlet. 

Structural Features   

 Multiple elastic element options: Based on the elastic elements used, it can be classified into plate spring type, spiral spring type, and rubber spring type. The plate spring type has a compact structure, and large vibrators often use a "U"-shaped electromagnet. The spiral spring type is suitable for small and medium-sized vibrating machinery, requiring the four springs on the same vibrator to have consistent stiffness and length. The rubber spring type is suitable for small vibrating machinery and bin wall vibrators, using annular shear rubber springs. The iron core can be designed into various shapes according to structural needs.    

Different iron core structures: Iron core structures include "U"-shaped, "H"-shaped, "mountain"-shaped, and circular, among others. The currently more common power supply method is half-wave rectification, followed by half-wave plus DC power supply. 

Product Models and Parameters    

Multiple models available: Including CZ10, CZ50, CZ100, CZ200, CZ250, CZ400, CZ600, CZ800, CZ1000, CZ1500, and more, catering to the needs of different bins and materials.   

 Main technical parameters: Taking some models as examples, the CZ-10A has a vibration force of 10 kgf, suitable for bin wall thicknesses of 0.6-1 mm, voltage 220V, power 20W; the CZ-250A has a vibration force of 250 kgf, suitable for bin wall thicknesses of 3-8 mm, voltage 220V, power 60W; the CZ-1500A has a vibration force of 1500 kgf, suitable for bin wall thicknesses of 6-14 mm, voltage 450V, power 450W, etc. 

Application Fields   

Mining industry: Used in ore bins to prevent clogging due to moisture, caking, etc., ensuring smooth transportation of ore and stable subsequent processing.    

Metallurgical industry: In metallurgical production, it can be used for bins storing various metal raw materials and intermediate products, such as iron ore, coke, sinter, etc., ensuring uniform material discharge and improving production efficiency.   

Chemical industry: Chemical raw materials and products are diverse, many with characteristics like viscosity and hygroscopicity, making them prone to clogging in bins. The CZ-type bin wall vibrator can be used in bins for fertilizers, plastic pellets, chemical powders, etc., ensuring smooth material flow.    

Building materials industry: In the production of cement, sand, bricks, and other building materials, it is used in raw material storage bins and finished product storage bins to prevent material accumulation and bridging, ensuring continuous production.    

Machinery industry: In mechanical processing, it is used in storage and conveying bins for various parts and blanks, ensuring accurate and timely supply of materials to processing equipment.